U.S. Ethanol Production Reaches Record Levels During 2025

Record ethanol demand continues supporting corn markets and rural economies.

20160602_100408.jpg

These photos are from an ARPA-E event hosted by Danforth, the Department of Energy, and the University of Arizona. At the time, this was the world’s largest robot conducting research on sorghum as an enhanced biofuel crop. (2025)

Tony St. James

NASHVILLE, Tenn. (RFD NEWS) — U.S. ethanol production climbed to a new all-time high in 2025, reinforcing corn demand and domestic fuel blending as both exports and consumption expanded, according to new data released by the Energy Information Administration.

National ethanol output reached 16.49 billion gallons during 2025, driven by stronger domestic fuel use and record export shipments. Renewable Fuels Association President and CEO Geoff Cooper said the data reflect growing demand for American-produced ethanol among both U.S. fuel suppliers and international buyers.

Domestic ethanol usage rose to 14.34 billion gallons, nearly 100 million gallons higher than 2024 levels. The national ethanol blend rate increased to a record 10.51 percent, moving beyond the long-discussed 10-percent blend threshold as E15 adoption expanded despite seasonal sales restrictions in some regions.

International demand also strengthened. Ethanol exports exceeded 2.18 billion gallons, a 13 percent increase from the prior record year. Imports remained minimal, meaning nearly all ethanol consumed domestically was produced within the United States, supporting energy independence and rural processing economies.

Looking ahead, industry leaders continue to push for nationwide year-round E15 sales, arguing that policy changes could further expand ethanol demand and provide additional support for farm income and corn utilization.

Related Stories
Farm Bureau economist Danny Munch explains the importance of timely enrollment, and how the program helps dairy producers safeguard their operations against volatile milk markets.
USDA Farmer Bridge Assistance payments could begin this weekend as producers face tight margins, shifting acreage expectations, cattle herd contraction, and growing pressure for a stronger farm safety net.
Delays on year-round E15 keep potential corn demand and fuel savings in limbo.
Higher energy costs ripple through local farm supply chains.
Strong export demand supports barge markets, but weather risks remain.
Policy awareness is becoming part of everyday risk management.

Tony St. James joined the RFD-TV talent team in August 2024, bringing a wealth of experience and a fresh perspective to RFD-TV and Rural Radio Channel 147 Sirius XM. In addition to his role as Market Specialist (collaborating with Scott “The Cow Guy” Shellady to provide radio and TV audiences with the latest updates on ag commodity markets), he hosts “Rural America Live” and serves as talent for trade shows.

LATEST STORIES BY THIS AUTHOR:

Nick Westgerdes of the American Society of Farm Managers & Rural Appraisers breaks down farmland values, rental rates, and sales trends in Illinois, while previewing the upcoming land values conference for 2026.
Land equity protects solvency but does not replace profitability.
Reliable canal infrastructure supports long-term access to global agricultural markets.
Corn export pace remains the bright spot, but stable ethanol export demand remains a critical support for corn markets.
Rail consolidation could affect grain basis, freight rates, and service reliability across major producing regions.
For communities that depend on agriculture as their primary economic engine, the recession is not defined by headlines on Wall Street. It is defined by the quiet disappearance of the businesses that once processed, serviced, and supported the crop.