USDA Targets Small Meat Processing Capacity Shortages Nationwide

USDA says limited processing capacity can force some ranchers to haul cattle long distances.

WASHINGTON, D.C. (RFD-TV) — The U.S. Department of Agriculture (USDA) is targeting shortages in small meat processing capacity as ranchers in some areas face long trips to get cattle processed.

USDA Under Secretary for Food Safety Dr. Mindy Brashears says about 80 percent of U.S. beef processing capacity is concentrated among four major processors.

Brashears says another 15 percent of capacity is held by other large processors, leaving only about 5 percent in small and very small plants. Some producers may drive one or two hours for processing, while others travel much farther when nearby capacity is unavailable.

“This is unfortunate because we have local ranchers who might want to have a branded product or even just to have their beef processed for their family and bring it home,” Brashears said.

USDA wants ranchers to have greater access to inspected plants so they can process cattle for family use or sell branded products through legal market channels. Brashears says the goal is to create more opportunities for producers while maintaining federal oversight.

“We want to create avenues where this can occur again. It’s still under inspection. It’s still safe, and we’re not compromising that,” Brashears said.

Brashears says some paperwork, data-entry requirements, and other operating requirements can create hurdles for small and very small processors. USDA is looking at ways to help processors navigate those requirements and reduce outdated requirements without compromising food safety standards.

“We want to be able to put programs in place to help them navigate that better or even reduce some of the outdated requirements without compromising those food safety standards,” Brashears said.

USDA is also making funding available to help processors meet inspection requirements, including facility renovations, process changes, and new equipment.

Farm-Level Takeaway: More small processing capacity could give ranchers shorter hauling distances and additional options for locally marketed beef.
Tony St. James, RFD-TV Markets Specialist

Tony St. James joined the RFD-TV talent team in August 2024, bringing a wealth of experience and a fresh perspective to RFD-TV and Rural Radio Channel 147 Sirius XM. In addition to his role as Market Specialist (collaborating with Scott “The Cow Guy” Shellady to provide radio and TV audiences with the latest updates on ag commodity markets), he hosts “Rural America Live” and serves as talent for trade shows.

LATEST STORIES BY THIS AUTHOR:

Final grazing regulations from the Bureau of Land Management could reshape permit administration and land access for western ranchers for years to come.
Grocery promotions could help families save on meals despite higher costs for some holiday staples.
New federal grazing policies could give western ranchers greater access to available forage.
Lower livestock prices and rising feed costs are putting more financial pressure on producers.
Stronger ethanol production and rising exports are providing continued support for U.S. corn demand.
Dow Jones Energy says 2026 diesel price spikes are driven primarily by limited refining capacity and limited middle-distillate availability.
Greek yogurt and cottage cheese sales are climbing as consumers look for more protein in their diets.
Federal efforts to strengthen domestic mineral production are helping revive mines across the western U.S.
Strong demand from Southeast Asia and Canada is helping drive U.S. whey prices to record highs.
Proposed changes could give ranchers better access to grazing lands while helping crews respond to wildfires.
Lawmakers face pressure to address farm assistance while working to rein in federal spending.
Mexico’s latest purchase ranks as the second-largest U.S. corn sale ever reported to the country.