USDA Targets Small Meat Processing Capacity Shortages Nationwide

USDA says limited processing capacity can force some ranchers to haul cattle long distances.

US Department of Agriculture Building, Washington, D.C.

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LUBBOCK, Texas (RFD News) — USDA is targeting shortages in small meat processing capacity as ranchers in some areas face long trips to get cattle harvested. Under Secretary for Food Safety Dr. Mindy Brashears says about 80% of U.S. beef processing capacity is concentrated among four major processors.

Brashears says another 15% of capacity is held by other large processors, leaving only about 5% in small and very small plants. Some producers may drive one or two hours for processing, while others travel much farther when nearby capacity is unavailable.

USDA wants ranchers to have greater access to inspected plants so they can process cattle for family use or sell branded products through legal market channels. The department says expanding access could create more options for local and direct marketing.

Brashears says any expansion must continue meeting federal food-safety requirements. Product sold through inspected channels would remain subject to federal oversight under existing meat inspection law.

USDA is focusing on access to inspection and processing capacity as it considers ways to strengthen opportunities for smaller operators and the ranchers who depend on them.

Farm-Level Takeaway: More small processing capacity could give ranchers shorter hauling distances and additional options for locally marketed beef.
Tony St. James, RFD News Markets Specialist

Tony St. James joined the RFD-TV talent team in August 2024, bringing a wealth of experience and a fresh perspective to RFD-TV and Rural Radio Channel 147 Sirius XM. In addition to his role as Market Specialist (collaborating with Scott “The Cow Guy” Shellady to provide radio and TV audiences with the latest updates on ag commodity markets), he hosts “Rural America Live” and serves as talent for trade shows.

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