U.S. Ethanol Production Reaches Record Levels During 2025

Record ethanol demand continues supporting corn markets and rural economies.

20160602_100408.jpg

These photos are from an ARPA-E event hosted by Danforth, the Department of Energy, and the University of Arizona. At the time, this was the world’s largest robot conducting research on sorghum as an enhanced biofuel crop. (2025)

Tony St. James

NASHVILLE, Tenn. (RFD NEWS) — U.S. ethanol production climbed to a new all-time high in 2025, reinforcing corn demand and domestic fuel blending as both exports and consumption expanded, according to new data released by the Energy Information Administration.

National ethanol output reached 16.49 billion gallons during 2025, driven by stronger domestic fuel use and record export shipments. Renewable Fuels Association President and CEO Geoff Cooper said the data reflect growing demand for American-produced ethanol among both U.S. fuel suppliers and international buyers.

Domestic ethanol usage rose to 14.34 billion gallons, nearly 100 million gallons higher than 2024 levels. The national ethanol blend rate increased to a record 10.51 percent, moving beyond the long-discussed 10-percent blend threshold as E15 adoption expanded despite seasonal sales restrictions in some regions.

International demand also strengthened. Ethanol exports exceeded 2.18 billion gallons, a 13 percent increase from the prior record year. Imports remained minimal, meaning nearly all ethanol consumed domestically was produced within the United States, supporting energy independence and rural processing economies.

Looking ahead, industry leaders continue to push for nationwide year-round E15 sales, arguing that policy changes could further expand ethanol demand and provide additional support for farm income and corn utilization.

Related Stories
Higher energy activity likely keeps fuel and fertilizer costs elevated.
USDA’s Quarterly Grain Stocks report shows increased supplies across all major commodities, with corn, soybeans, and wheat stocks all rising compared to a year ago. Lewis Williamson with HTS Commodities discusses producer and market sentiment ahead of the key report.
Acre shifts reflect margins, costs, and market opportunities.
Lower shipping costs alone will not restore export competitiveness.
Rising fuel costs will soon increase grain transportation expenses.
The five-day auction drew up to 6,000 people and saw steady prices throughout the event

Tony St. James joined the RFD-TV talent team in August 2024, bringing a wealth of experience and a fresh perspective to RFD-TV and Rural Radio Channel 147 Sirius XM. In addition to his role as Market Specialist (collaborating with Scott “The Cow Guy” Shellady to provide radio and TV audiences with the latest updates on ag commodity markets), he hosts “Rural America Live” and serves as talent for trade shows.

LATEST STORIES BY THIS AUTHOR:

USDA’s March WASDE report leaves U.S. corn, soybean and wheat ending stocks unchanged while adjusting global production estimates for South America.
Tariff revenues rarely flow directly back to farmers.
U.S. Agriculture Faces Mixed Weather, Market Pressures
Strong exports and production support ongoing corn demand.
Strong consumer demand supports livestock market outlook.
Farm legal expert Roger McEowen discusses a new rail antitrust case in Kansas and its potential implications for farmers as rail upgrades signal continued export-driven demand for logistics.