U.S. Ethanol Production Reaches Record Levels During 2025

Record ethanol demand continues supporting corn markets and rural economies.

20160602_100408.jpg

These photos are from an ARPA-E event hosted by Danforth, the Department of Energy, and the University of Arizona. At the time, this was the world’s largest robot conducting research on sorghum as an enhanced biofuel crop. (2025)

Tony St. James

NASHVILLE, Tenn. (RFD NEWS) — U.S. ethanol production climbed to a new all-time high in 2025, reinforcing corn demand and domestic fuel blending as both exports and consumption expanded, according to new data released by the Energy Information Administration.

National ethanol output reached 16.49 billion gallons during 2025, driven by stronger domestic fuel use and record export shipments. Renewable Fuels Association President and CEO Geoff Cooper said the data reflect growing demand for American-produced ethanol among both U.S. fuel suppliers and international buyers.

Domestic ethanol usage rose to 14.34 billion gallons, nearly 100 million gallons higher than 2024 levels. The national ethanol blend rate increased to a record 10.51 percent, moving beyond the long-discussed 10-percent blend threshold as E15 adoption expanded despite seasonal sales restrictions in some regions.

International demand also strengthened. Ethanol exports exceeded 2.18 billion gallons, a 13 percent increase from the prior record year. Imports remained minimal, meaning nearly all ethanol consumed domestically was produced within the United States, supporting energy independence and rural processing economies.

Looking ahead, industry leaders continue to push for nationwide year-round E15 sales, arguing that policy changes could further expand ethanol demand and provide additional support for farm income and corn utilization.

Related Stories
Rising input costs continue weighing on producer outlooks despite stronger expectations for land values.
Iowa Congressman Randy Feenstra says the proposal would allow retailers to decide whether they want to offer E15 year-round.
The award recognizes wheat varieties that deliver strong results throughout the milling and baking process
Allendale analysts say lower hog production has yet to generate the typical seasonal price movement.

Tony St. James joined the RFD-TV talent team in August 2024, bringing a wealth of experience and a fresh perspective to RFD-TV and Rural Radio Channel 147 Sirius XM. In addition to his role as Market Specialist (collaborating with Scott “The Cow Guy” Shellady to provide radio and TV audiences with the latest updates on ag commodity markets), he hosts “Rural America Live” and serves as talent for trade shows.

LATEST STORIES BY THIS AUTHOR:

Strong rail and ocean demand support grain movement, but weak barge traffic and high diesel costs keep freight pressure elevated.
The challenge is adoption.
The work could apply to ready-to-eat meals and delicate foods such as freeze-dried berries.
Corn exports remained active the week of May 7, but weak soybean, cotton, and sorghum sales kept attention on China and late-year demand.
Conservation programs may work better when they recognize yield risk and cash-flow pressure during adoption.
Cotton growers can use the survey to compare nutrient, herbicide, and pest-management practices against national production benchmarks.