U.S. Ethanol Production Reaches Record Levels During 2025

Record ethanol demand continues supporting corn markets and rural economies.

20160602_100408.jpg

These photos are from an ARPA-E event hosted by Danforth, the Department of Energy, and the University of Arizona. At the time, this was the world’s largest robot conducting research on sorghum as an enhanced biofuel crop. (2025)

Tony St. James

NASHVILLE, Tenn. (RFD NEWS) — U.S. ethanol production climbed to a new all-time high in 2025, reinforcing corn demand and domestic fuel blending as both exports and consumption expanded, according to new data released by the Energy Information Administration.

National ethanol output reached 16.49 billion gallons during 2025, driven by stronger domestic fuel use and record export shipments. Renewable Fuels Association President and CEO Geoff Cooper said the data reflect growing demand for American-produced ethanol among both U.S. fuel suppliers and international buyers.

Domestic ethanol usage rose to 14.34 billion gallons, nearly 100 million gallons higher than 2024 levels. The national ethanol blend rate increased to a record 10.51 percent, moving beyond the long-discussed 10-percent blend threshold as E15 adoption expanded despite seasonal sales restrictions in some regions.

International demand also strengthened. Ethanol exports exceeded 2.18 billion gallons, a 13 percent increase from the prior record year. Imports remained minimal, meaning nearly all ethanol consumed domestically was produced within the United States, supporting energy independence and rural processing economies.

Looking ahead, industry leaders continue to push for nationwide year-round E15 sales, arguing that policy changes could further expand ethanol demand and provide additional support for farm income and corn utilization.

Related Stories
NPPC President Rob Brenneman says rising fuel and input costs are creating pressure across pork production despite steady trade.
Soybean oil is already feeling the pressure.
USDA Secretary Brooke Rollins visits Arizona cotton producers as rising fuel, fertilizer, and fuel and fertilizer costs continue to pressure farm margins.
ISA says Southeast Asia continues driving demand for soy-based feed products through expanding livestock and seafood industries.

Tony St. James joined the RFD-TV talent team in August 2024, bringing a wealth of experience and a fresh perspective to RFD-TV and Rural Radio Channel 147 Sirius XM. In addition to his role as Market Specialist (collaborating with Scott “The Cow Guy” Shellady to provide radio and TV audiences with the latest updates on ag commodity markets), he hosts “Rural America Live” and serves as talent for trade shows.

LATEST STORIES BY THIS AUTHOR:

Corn and cotton gave the strongest signals this week, while soybean demand remained softer than in the previous report.
Reliance on vegetable imports remains uneven, with domestic production still anchoring several major categories.
Farmland outlook is tracking closely with producer confidence, investment appetite, and financial expectations.
StoneX’s Josh Linville discusses USDA’s efforts to boost domestic fertilizer production and his outlook on supply and prices.
Landowners interested in protecting working ground through an easement now have another funding window open until the end of May.
Domestic demand policy may play a larger role if export competition continues to limit price recovery.